⚡ 7th Edition | Dr. G. Padmanabham Memorial

ELECTRICTWO WHEELERDESIGN CHALLENGE

Design, Engineer & Build an Electric Scooter

Target Cost: ₹60,000 | Max Speed: 35 Kmph

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Editions
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Participants
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Colleges
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Prize Worth
ETWDC 2024 Championship Winners
Electric Motor Testing
Battery Pack Assembly
Vehicle Dynamics Test

About ETWDC

The Electric Two-Wheeler Design Challenge (ETWDC) is a premier student competition organized by SAEINDIA Southern Section in memory of Dr. G. Padmanabham. It challenges engineering students to design, engineer, and build functional electric two-wheeler prototypes that reflect innovation, sustainability, and real-world applicability.

Innovation Focus

Combines hands-on workshops with rigorous technical evaluations

Future-Ready Engineers

Nurtures students with strong foundations in electric mobility

System-Level Thinking

Bridges academic knowledge with industry expectations

🚀 Why Participate in ETWDC?

ETWDC is more than just a student competition—it's a launchpad for future-ready engineers. Designed for aspiring professionals entering the automotive and electric mobility sector, this competition provides a 360-degree, workplace-like experience that simulates the complete product development lifecycle.

Static & Dynamic Design

Master two-wheeler design fundamentals

Electric Powertrain

Design and integration expertise

System-Level Thinking

Real-world problem-solving skills

Technical Communication

Presentations and Q&A expertise

Learning Opportunities

  • Concept refinement workshops for students and faculty
  • Technical paper publications and IP generation opportunities
  • Exposure to latest industry technologies
  • Build confidence, leadership, and engineering excellence

Career Benefits

  • 360-degree workplace-like experience
  • Complete product development lifecycle simulation
  • Industry expectations and standards exposure
  • Platform for engineering excellence development

🔧 What You Will Learn

Design & Engineering Skills

Documentation Mastery

  • • Master layout and design documentation
  • • Critical dimension calculations
  • • Powertrain simulations

Analysis & Reports

  • • CAE analysis and reports
  • • Part drawings and revisions post-CAE
  • • Vehicle weight estimation

Aesthetic Design

  • • Color, shape, and texture considerations
  • • User experience optimization
  • • Design for manufacturability

👨‍🏫 Meet Your Mentors

Learn from industry veterans with decades of real-world experience. Our expert instructors bring hands-on knowledge from leading automotive organizations to guide you through every step of the ETWDC journey.

Mr. C. Varatharajan

Retired Chief Engineer

TAFE, TATA Motors

Vehicle Engineering
45+ Years Experience

Mr. Venkateshwaran

Manager

Royal Enfield

Vehicle Dynamics
14 Years Experience

Mr. Armstrong

CAD Expert

RAAA Associates

CAD Modeling & Design
23+ Years Experience

Mr. Nallaperumal S.S.

Technical Lead

Vitesco Technologies, Stellantis

Electric Powertrain
10+ Years Experience

Competition Impact

0+

Successful Editions

Years of Excellence

0K+

Total Participants

Future Engineers

0+

Participating Colleges

Across India

95%

Industry Placement

Career Success Rate

Competition Structure

Design Review 1 - Foundation (190 Points)

Master Layout & Documentation

  • Complete 3D vehicle schematic in NX CAD
  • Aggregate positioning with wheel centers reference
  • Tube diameter & dimension calculations
  • Powertrain selection with simulations

Technical Requirements

  • Charging circuit diagram (Standard)
  • Electric motor drive circuit
  • CAE analysis reports
  • E-BOM & costing sheets

Technical Specifications

Vehicle Architecture

Frame & Structure

Frame: Tubular pipe only
Wheelbase: 1150-1350mm
Ground Clearance: Min 150mm
Overall Length: ≤ 1800mm
Overall Width: ≤ 750mm
Overall Height: ≤ 1200mm

Suspension & Steering

  • • Front & rear suspension mandatory
  • • Front wheel steer with handlebar only
  • • Steering stop: max 45° each side
  • • Rake angle: 22-30 degrees

Electric Powertrain

Battery System

48V, 24Ah Lithium Ion
Only rechargeable Li-ion allowed
BMS Required
Cell balancing, OVP, OCP, SCP protection
AIS 048 Compliant
Safety standards mandatory

Motor & Drive

  • • BLDC/DC Motor: 750W to 1000W rated
  • • Hub or Mid drive type allowed
  • • Dust & water entry resistance
  • • Belt/chain/gear transmission covered

Safety & Compliance

Braking System

  • • Must meet Central Motor Vehicle Rules
  • • Brake lines isolated from moving parts
  • • No contact with high voltage lines
  • • Proper tagging with rigid members

Lighting & Signaling

Head lamp
Indicators
Brake lamp
Horn

As per AIS 009 / IS:15796

Instrumentation

Speedometer, odometer & battery SOC indicator as per AIS 126

Competition Timeline 2025

Registration Deadline

July 15, 2025

Last date for team registration & fee payment

Online registration closes
Fee payment deadline
Team formation complete
Registration Deadline - Competition Phase

Workshop Phase

Aug 2025

Expert lectures, hands-on training & technical sessions

EV technology lectures
CAD training sessions
Industry expert talks
Q&A with champions
Workshop Phase - Competition Phase

Design Report Submission

Sep-Oct 2025

Technical documentation, CAE analysis & manufacturing drawings

Design Review 1 & 2
CAE analysis reports
Manufacturing drawings
E-BOM submission
Design Report Submission - Competition Phase

Final Competition

January 2026

Physical vehicle presentation, technical inspection & dynamic events

Vehicle inspection
Technical presentation
Dynamic testing
Awards ceremony
Final Competition - Competition Phase

Innovation Focus Areas

Electric Drive Innovation

Advanced motor control systems & power electronics

Suspension Design

Novel suspension & ride comfort optimization

Frame Engineering

Lightweight structures & material innovations

Battery Management

Smart BMS design & thermal management

Sustainable Design - 3R Principle

Reduce

Minimize material usage and energy consumption in design

Reuse

Design for component reusability and modular architecture

Recycle

Use recyclable materials and plan for end-of-life disposal

Ready to Innovate?

Join 4,000+ engineering students building the future of sustainable transportation. Design your electric scooter and compete for ₹2.5 Lakh in prizes!

₹23,600

Registration Fee

Inclusive of 18% GST

Max 10

Team Members

Multidisciplinary teams preferred

July 15

Registration Deadline

Don't miss out!

₹2.5L

Total Prize Money

Plus certificates & recognition

Need Help?

Contact our Competition Champion

Mr. Bharathiraja. S.E

✉️ etwdc@saeiss.org